Energy Engineering Design: Gas Turbine Station 2MWt for Paper Company.

We have completed the design-engineering project with a 2 MW gas turbine and exhaust gas utilization for a paper mill.

Client:	Paper Mill Company
Description:	Electric power Station, 2 MWt Gas Turbine, flue gas utilization.
Location:	BY
Assignment:	Design Project of a new CHP plant. Production: electricity, steam, hot water.
Area of operation:	Process, Thermal & Hydraulic Design, electricity and automation process, Building Design, Steel Structures
Services:	Design basis Heat balance diagrams, Water balance diagrams, Steam flow diagrams Piping and instrument diagrams Pressure vessels and heat transfer equipment design Specifications Shop drawings and CAD drafting
Used software:	Revit model, CAD drafting, 3D rendering, EPLAN model,DLUBAL RFEM

Used equipment

Steam boiler, 4t / per hour (AHK-Z 4.000)
Gas Turbine units, ENEX C1000 x 2 pcs.
flue gas recovery system (AHK-Z 4000)
transformer 1250VA - 2 pcs.;
WT plant
Deaerator for boilers

Electric and heating loads

Alternating three-phase current, 10.5 kV, 50 Hz, 2.0 MW;
Flue gases (including afterburning). 4 (5) MW power flow and the temperature at the outlet of the gas turbine 280ºС;
Saturated steam. Pressure 5 bar, 4 t / h;
Hot water. The temperature schedule is 95 / 70ºС, the water is heated by flue gases after the steam boiler of the utilizer.
Industrial steam - 5.6 Gcal / h;
Heating and ventilation - 1.2 Gcal / h;
Domestic hot water - 0.5 Gcal / h.

Architecture and steal design

Architectural and Construction Department used a reinforced concrete prefabricated frame of the building with external walls made of cellular concrete blocks. To cover gas turbines we developed a special canopy from metal structures.

Foundations were made for the boiler plant, for canopy, gas turbines, chimneys.

The engineers linked the new boiler plant with cogeneration equipment.

Electric & Automation design

Electrical Department completed the whole scope of services including:

reconstruction of the existing electric line and station - 10kV

Refinement of the existing automation system, with the output into the local network of the factory and the transfer of information via INTERNET and remote access

Gas Turbine Station, 2MW